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T
Tech

2.6 Million Chinese Electric Cars Are About to Lose Their Battery Warranty

The first mass-market wave of Chinese EVs is crossing the eight-year battery warranty line, and replacement packs that cost more than the cars are worth are forcing owners — and now regulators — to confront what an aging electric fleet is actually worth.

2.6 Million Chinese Electric Cars Are About to Lose Their Battery Warranty

The electric car was supposed to be cheaper to keep than the petrol one. For a growing cohort of Chinese drivers, the opposite is about to become true.

By the end of this year, an estimated 2.6 million new-energy vehicles in China will have passed their eighth birthday — which means they will also have crossed the "8 years or 120,000 kilometers" minimum battery warranty the state has required since 2016. After that line, any battery failure is the owner's problem alone, and battery replacement is not a modest expense. Quotations circulating in the current debate start around 40,000 yuan for a pack, against secondhand values for the same cars of roughly half that. A Tesla Model S owner quoted in the Chinese press was offered more than 200,000 yuan for a replacement on a car now worth under 160,000. "Replacing a battery costs more than buying a car" has become the slogan of the moment, and industry projections suggest nearly 20 million vehicles will cross the warranty line between 2025 and 2032.

An automated production line handling cylindrical battery cells. Photo: @人民网
An automated production line handling cylindrical battery cells. Photo: @人民网

The predicament is the direct residue of success. China's EV market scaled faster than anyone else's — two-thirds of new cars sold in the country are now electric or plug-in — which means the first mass-market wave of buyers, circa 2017-2018, is now the first mass cohort to age out of warranty. They bought into a technology whose depreciation curve no one had measured. Petrol cars fade gently; an electric car with a failed battery can lose most of its residual value overnight, because the pack is the single most expensive component in the vehicle.

Manufacturers have responded unevenly. Some premium brands offer lifetime battery warranties, effectively underwriting the battery for as long as the original owner keeps the car — Li Auto made headlines doing exactly that as competition for second-time buyers intensified. But the fine print matters: lifetime warranties typically apply to the first owner only, require servicing at official channels, and exclude the gradual capacity loss that is normal chemistry rather than defect. For owners of smaller or defunct brands, there is no such backstop at all.

Shoppers sit inside an electric car at an auto show. Photo: @人民网
Shoppers sit inside an electric car at an auto show. Photo: @人民网

Regulators are now edging in. The Ministry of Industry and Information Technology has been drafting rules on battery health disclosure and traceability, and state media have taken up the owners' cause — People's Daily ran an explainer this week on the "battery or the car" dilemma, a sign the issue has moved from enthusiast forums to the mainstream. It has also become a talking point in the used-car market, where buyers now ask for battery health certificates the way they once asked for accident history.

The unresolved question is what an aging EV fleet is worth. China put millions of people into electric cars before anyone knew what an eight-year-old electric car was worth — and the answer, arriving now one owner at a time, is: less than the battery inside it.